Technologies

OSTROJ has a broad portfolio of modern technologies that enable us to execute even highly technically demanding orders. Thanks to the combination of strong mechanical infrastructure and an experienced team, we handle complex production—from individual components to large assemblies.

Technologies
Parameters
Technologies
Turning on CNC machines
Parameters

Rotating workpieces up to 900 mm diameter, up to 5,050 mm in length, and up to 5 ton weight.

Technologies
Turning on CNC carousels
Parameters

Workpieces up to 1,000 mm diameter and length.

Technologies
Turning of forgings on CNC machines
Parameters

Complex forgings up to 320 mm in diameter, 600 mm length, up to 2×200 kg.

Technologies
Milling and drilling on 3-axis and 5-axis CNC machines
Parameters

Workpieces up to 5,500 × 3,500 × 1,250 mm.

Technologies
Milling and drilling on portal CNC machines
Parameters

Workpieces up to 5,500 × 3,500 × 1,250 mm.

Technologies
Milling and drilling on CNC horizontal boring machines
Parameters

Max. work area of 12,000 × 4,000 × 1,000 mm.

Technologies
Milling of forgings on CNC machines
Parameters

Forgings up to 2×150 kg (working area 630×400×360 mm), up to 700 kg (working area 1,016×610×660 mm).

Technologies
Grinding of rotating parts on CNC machines
Parameters

Workpieces up to 420 mm in diameter, 4,000 mm length, 1.5 ton weight.

Technologies
Grinding of flat surfaces on CNC machines
Parameters

 Up to 2,250 × 800 × 630 mm.

Technologies
Turning, milling, drilling on conventional machines
Parameters
Technologies
Super-finishing of external diameters
Parameters
Technologies
Electrical discharge machining (EDM) on wire-cut and sinker machines
Parameters

Max. machine area: 600 × 800 × 310 mm.

Technologies
BTA drilling and roller burnishing of holes on CNC machines
Parameters

Hole diameters from 45 mm to 400 mm, drilling depth up to 3,000 mm.

Technologies
Long-hole drilling on horizontal CNC boring machines (TBT)
Parameters

Diameters from 3 mm to 40 mm, depth up to 2,200 mm depending on drill size.

Technologies
Honing of holes
Parameters
Technologies
Parameters
Technologies
Collaborative robotic welding
Parameters
Technologies
Robotic welding
Parameters

 Arm reach: 2,272 mm; working length: 11,500 mm.

Technologies
MIG/MAG welding in protective atmosphere
Parameters
Technologies
Rotary welding with pulse power sources
Parameters
Technologies
Surfacing of stainless steel and bronze
Parameters
Technologies
Parameters
Technologies
Subassembly
Parameters

Crane capacity: 2 × 25 t.

Technologies
Final product assembly
Parameters

Crane capacity: 2 × 25 t.

Technologies
Pressure testing
Parameters

Up to 50 MPa.

Technologies
Parameters
Technologies
3D measurement
Parameters
Technologies
Shape scanning and measurement
Parameters
Technologies
Optical measurement devices
Parameters
Technologies
Non-destructive weld testing (ultrasound, magnetic testing)
Parameters
Technologies
Metallographic analysis
Parameters
Technologies
Non-destructive testing
Parameters

Non-destructive testing (magnetic particle, MT) of forgings.

Technologies
Balancing
Parameters
Technologies
Parameters
Technologies
Material cutting by flame, cutting, shearing
Parameters

Autogenous flame cutter—max. working area 4,000 × 8,000 mm.

Technologies
Sandblasting
Parameters

Max. part size: 2,500 × 700 mm.

Technologies
Press straightening
Parameters

Table size: 3,000 × 6,000 mm; press opening 1,350 mm; nominal force 4,000 kN; working pressure up to 329 bar.

Technologies
Press bending
Parameters

 Max. width: 4,100 mm; max. stroke: 330 mm; pressing force: 400 t.

Technologies
Bending, flanging, planing
Parameters
Technologies
Parameters
Technologies
Degreasing and sandblasting
Parameters

Box size: 20,000 × 6,000 × 6,000 mm.

Technologies
Industrial painting and drying
Parameters

Box size: 20,000 × 6,000 × 6,000 mm.

Technologies
Galvanic zinc plating
Parameters

Hanging window size: 4,000 × 1,500 × 550 mm; max piece weight: 450 kg; zinc coating thickness: 8–12 µm.

Technologies
Hard chrome plating
Parameters

Hanging window size: 2,000 × 1,700 × 400 mm; max piece weight: 550 kg; coating hardness 1,100–1,250 HV 100; rotated pieces can be hung diagonally up to 2,400 mm.

Technologies
Parameters
Technologies
Closed-die forging
Parameters

Robotic, semi-robotic, and manual forging lines with force 10–40 MN; pre-rolling of billets; forgings weight 0.5–20 kg; input material up to 110 mm diameter.

Technologies
Calibration of forgings
Parameters

Up to 7 kg.

Technologies
Quenching
Parameters

In oil and polymer.

Technologies
Tempering and annealing
Parameters

Furnaces with capacity 450 kg/h and 750 kg/h.

Technologies
Shot blasting of forgings
Parameters

Tumbler shot-blast machines with max batch 800 kg.

Technologies
Surface treatments
Parameters

Chromium or zinc.

Technologies
Turning on CNC machines
Parameters

Complex forgings up to Ø 320 mm, length 600 mm, and weight up to 2 × 200 kg.

Technologies
Milling and drilling on 3-axis CNC machines with rotary table
Parameters

Forgings up to 2 × 150 kg in working areas of 630 × 400 × 360 mm, and up to 700 kg in areas of 1,016 × 610 × 660 mm.

Technologies
Milling and drilling on 3-axis CNC machines with pallet system
Parameters

Forgings up to 2 × 150 kg in working areas of 630 × 400 × 360 mm, and up to 700 kg in areas of 1,016 × 610 × 660 mm.

Technologies
Manual finishing
Parameters

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Radek Juchelka
Head of Sales

OSTROJ a.s.
Tesinska 1586/66
746 01 Opava, CZ